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Essential Guidelines for Maximizing PCD Wire Die Performance

Essential Guidelines for Maximizing PCD Wire Die Performance

Important Guidelines for Wire Die end Users

  • Follow maximum recommended bore diameter for soft Non-ferrous wire. Hard ferrous wire should not exceed 65 % of this diameter.
  • Recut or repolish die on observation of wear ring in area of wire contact to maximize die life.
  • Filter lubricant to remove metal fine to maximize lubricant flow, wire finish and die life.
  • Decrease bearing length for higher speed drawing.
  • Use finer grain die blanks for improved wire surface finish and in drawing ferrous and plated wires.
  • Use coarser grain die blanks for drawing larger size non-ferrous wire to provide longer die life and improved wire dimensional control.
  • In high temperature drawing of tungsten & molybdenum wire maintain reducing atmosphere in drawing zone to minimize detrimental oxidation effect and maximized die life
  • Use matched elongation die sets in multiwiredrawing machines.

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