Essential Guidelines for Maximizing PCD Wire Die Performance
Important Guidelines for Wire Die end Users
Follow maximum recommended bore diameter for soft Non-ferrous wire. Hard ferrous wire should not exceed 65 % of this diameter.
Recut or repolish die on observation of wear ring in area of wire contact to maximize die life.
Filter lubricant to remove metal fine to maximize lubricant flow, wire finish and die life.
Decrease bearing length for higher speed drawing.
Use finer grain die blanks for improved wire surface finish and in drawing ferrous and plated wires.
Use coarser grain die blanks for drawing larger size non-ferrous wire to provide longer die life and improved wire dimensional control.
In high temperature drawing of tungsten & molybdenum wire maintain reducing atmosphere in drawing zone to minimize detrimental oxidation effect and maximized die life
Use matched elongation die sets in multiwiredrawing machines.