WIRE AUTOMATIC SIZING & POLISHING MACHINE FOR PCD DIES
The JWPM-1 by Ajex & Turner is a high-precision automatic machine designed for sizing and polishing wire drawing dies, specifically for PCD applications. Built with precision engineering, it features a self-centering oscillating die holder and a reciprocating wire clamping device, allowing for consistent, accurate die processing. With adjustable speeds for die rotation, stroke, and oscillation, the JWPM-1 ensures optimal polishing and sizing results.
Key Features & Benefits:
- Versatile Working Range: Supports wire die sizes from 0.1 mm to 12 mm, accommodating a wide range of applications.
- Adjustable Speed Control: Variable settings for die rotation, vertical stroke speed, and oscillation allow precise adjustments tailored to specific die sizes.
- Self-Centering Die Holder: Ensures alignment, enhancing accuracy during the polishing and sizing process.
- Oscillation and Tilt Control: Die holder oscillates up to 20° on each side, and wire holder tilts to achieve excellent blended angles.
- User-Friendly Timer & Alarm System: Equipped with a timer that can be set from 1 second to 999 minutes, with an alarm for efficient monitoring.
- Ideal for PCD die maintenance, the JWPM-1 provides smooth operation with a wide range of consumables and accessories, including diamond powder and wire clamps. This machine is a reliable, efficient solution for producing well-blended angles and superior die finishes.
Product Specifications:
1. Working Range : 0.1mm to 12mm Round Dia Max.
2. Single Head Heavy Duty
3. Die Turntable Speed 0-300 rpm variable
4. Die Turntable Up & Dwon Movement : 80mm
5. Die oscillation :0°-20° each side
6. Stroke Speed : 380 min variable
7. Stroke Length : 75mm.
8. Die Casing Capacity :25, 28 & 43 mm.
9. Timer Setting : 1Sec. 999 Min.
10. Y axis upset movement: 15 mm
11. Wire Clampe Pin Size:10mm
12. Main Supply: 20 V, AC 50Hz
13. Machine Dimention:L-420mm W-470mm H-570mm 14. Weight: 118kg.
Product Features:
1. Machine is suitable for wire die size range 2.00 – 12mm.
2. Ideally suitable for PCD die only.
3. Speed of vertical stroke is adjustable.
4. Die holder to accommodate 25, 28mm & 43mm casing
5. Bearing angle can be fixed ‘0’ during bearing process.
6. Self centering of die in holder.
7. Wire holder tilted upto 20 degree only.
8. Die rotation speed is adjustable for different sizes.
9. Produce excellent well blended angles.
10. 70 mm casing die holder for bigger sizes. (optional)
11. Alarm system connected with timer
12. consumables required :
- Diamond Powder 0-1/2, 0-1/4, 0-1, 2-4, 4
- Copper / Steel Wire
