Polycrystalline Diamond Dies (PCD) by Ajex & Turner
Ajex & Turner’s PCD dies are expertly crafted for precision wire drawing, supporting both soft and hard wire applications. Made with top-tier PCD die blanks from industry-leading suppliers, our dies deliver high-quality surface finishes, reduced costs, and extended die life across various processes.
Key benefits include:
- Versatile size range: 0.100 mm to 1.800 mm with customizable grain sizes (1, 3, 5, 10, 25, and 50 microns).
- Enhanced durability: Uniform polishing and low-maintenance, with no premature breakages.
- Cost-effective: Lower cost per kg of wire drawn compared to tungsten carbide dies.
- Thermal resilience: Thermally-stable blanks available for high-temperature applications up to 1200°C.
- Multi-industry applications: Ideal for ferrous and non-ferrous wire drawing, bunching, and single or multiwire drawing machines.
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Additional Technical Details
Applications and Customization
Ajex & Turner PCD dies are versatile and highly customizable, making them suitable for various industries:- Wire Types: Stainless steel, medical wires, low/high carbon steel, welding wire, copper, aluminum, coated and alloy wires, and more.
- Machinery Compatibility: Works seamlessly with Single and Multiwire Drawing Machines, Rod Breakdown Machines, and Bunching Machines.
- Sizing Options: Sizes 0.050 to 40.00 mm available, accommodating diverse production requirements.
Product Features
Quality and Performance Advantages
- Uniform Polishing: Provides consistent high-quality finishes.
- Reduced Maintenance: Minimal repairs and reconditioning required, maximizing uptime.
- Extended Die Life: Multiple re-cuts and resizing possible, reducing inventory needs.
- Low Friction and Galling Resistance: Ensures smooth wire drawing without premature die wear.
Sourcing and Manufacturing
Trusted Suppliers and Quality Assurance
Our PCD die blanks are sourced exclusively from well-known manufacturers to ensure quality, consistency, and durability. These suppliers include:
- M/s Sandvik Hyperion (formerly Diamond Innovations/GE), a trusted brand widely used in the wire and cable industry. Their popular Compax brand is recognized for exceptional reliability.
- M/s Sumitomo (Japan), along with other reputed manufacturers, providing world-class polycrystalline diamond blanks for precision applications.
Each PCD blank is crafted using high-pressure, high-temperature processes with cobalt binders for resilience. For high-temperature applications, thermally-stable blanks (cobalt-free) are available, ensuring durability up to 1200°C and suitability for specialized applications.
