Pressure Dies by Ajex & Turner
Optimize Productivity and Die Life with Ajex & Turner Pressure Dies
Ajex & Turner’s Pressure Dies are engineered to enhance lubrication during the wire drawing process, delivering improved productivity, extended die life, and superior wire quality. By leveraging high lubricant pressure within a specially designed chamber, our pressure dies reduce friction and drawing temperature, enabling faster drawing speeds and a longer-lasting die.
Key Benefits of Ajex & Turner Pressure Dies
- Enhanced Lubrication: Increases lubricant retention on the drawn wire surface, reducing friction and drawing temperature.
- Extended Die Life: By minimizing wear, pressure dies prolong the lifespan of the primary drawing die, leading to fewer replacements and reduced downtime.
- Higher Drawing Speeds: Improved lubrication allows for faster drawing speeds, boosting productivity and throughput.
- Improved Wire Quality: Reduced friction results in a smoother, higher-quality wire surface, meeting stringent quality standards for demanding applications.
Advanced VNT Nano Coated Pressure Dies – The Future of Metalworking
Ajex & Turner’s TC VNT Nano Coated Pressure Dies represent the latest innovation in dry drawing technology, providing unmatched durability and efficiency. With a revolutionary three-part design, these dies consist of two components with indefinite life—the steel casing and tungsten carbide pressure die—and one wear part, the VNT-coated carbide nib, which is easily replaceable for maximum convenience.
Benefits of VNT Nano Coated Pressure Dies
- Transport Efficiency: Eliminates the need for heavy steel casing on each drawing nib, allowing rapid delivery in lightweight packaging to any location.
- Superior Surface Finish and Tolerance: VNT Nano dies offer a better surface finish, closer tolerances, and reduced wear compared to conventional tungsten carbide (TC) dies.
- Enhanced Lubrication Control: Applies the precise amount of lubricant coating to the wire, ensuring consistent quality at maximum drawing speeds.
- Improved Wire Quality: Provides a more homogeneous wire finish and quality, reducing variability and enhancing performance.
Ajex & Turner’s VNT Nano Coated Pressure Dies can be customized to fit any pressure die system, transforming them into dismantlable drawing tools that meet diverse operational needs.
Applications of Ajex & Turner Pressure Dies
Ajex & Turner’s Pressure Dies are versatile tools for improving productivity and quality in multiple manufacturing applications:
- Wire Drawing: Pressure dies increase lubricant pressure at the die entry, reducing friction and temperature, extending die life, and improving drawing productivity.
- Tube Bending: In tube bending, pressure dies are used to hold the tube against the bend die during the rotary-draw process, ensuring precise bends by applying pressure along the line of tangency.
- Manufacturing Processes: Pressure die casting uses controlled pressure to produce high-precision parts with consistent dimensions, ideal for mass production and tight tolerances.
Why Choose Ajex & Turner Pressure Dies?
Superior Performance and Efficiency
Ajex & Turner Pressure Dies are designed to optimize lubrication, reduce drawing temperatures, and extend the lifespan of drawing dies. By decreasing friction, our pressure dies enable higher production speeds and consistent wire quality, making them essential for high-efficiency operations.
Innovative VNT Nano Technology
Our VNT Nano Coated Pressure Dies are crafted for the future of metalworking, featuring a dismantlable, modular design that offers superior surface quality and effortless part replacement. This innovation allows wire manufacturers to achieve exceptional efficiency, quality, and cost savings.
Experience the Ajex & Turner Advantage with Pressure Dies
Ajex & Turner’s Pressure Dies, including our advanced TC VNT Nano Coated options, are designed to provide unmatched durability, efficiency, and productivity in wire drawing and other manufacturing applications. By enhancing lubrication and extending die life, our pressure dies deliver improved output quality, making them a valuable investment for any production line.
Contact us today to learn how Ajex & Turner Pressure Dies can help you achieve your production goals and maintain high-quality standards in your wire drawing and manufacturing processes.
BENEFITS AND ADVANTAGES OF VNT NANO DRAWING DIES
Savings on transport because it is no longer necessary to purchase each drawing nib in a heavy steel casing as for traditional dies – even large quantities of nibs can be delivered rapidly in small packages directly to customers in any part of the world. Batter surface finish, close tolerance, less wear & tear than conventional T.C dies.