Tungsten Carbide Dies Polishing & Re Grinding Machine for Drawing & Heading Dies (Fastner Industry
The TCD-11E is a high-performance, air-cooled vertical die polishing and re-grinding machine designed to extend die life and improve wire quality. With a working range of 0.600 mm to 50.00 mm, it offers precise angle control and operates at 24,000 RPM for efficient reconditioning of tungsten carbide dies. Ideal for in-house use in wire drawing and fastener industries, the TCD-11E ensures accurate, mirror-polished finishes in minimal time, making it a cost-effective solution for die maintenance.
Product Specifications:
1. Working Range : 0.600 – 50.00 mm (Approx.)
2. Spindle Speed : 24000 rpm (Electric Spindle)
3. Stroke Length : 0 To 20 mm (variable).
4. Stroke Speed : 250 Str/min (variable).
5. X-axis Travel Length : 50 mm in work head.
6. Y axis Trave Length (Least Count 0.05mm) Travel Length : 40mm in both sides
7. Casing Size Diameter : 120 mm Approx.
8. Die Speed : 0 – 1000 rpm Variable
9. Die Holding : 5” thru Chuck.
10. Angle Adjustment : 0-30°
11. Needle Length : 100 – 150 mm
12. Timer : 1 sec – 999 minutes
13. Electrical Supply : 220 V,50 Hz (Single Phase)
14. Collect Size : (3.00mm, 6.00mm) only
15. Dimension of Machine (cm) : L-81 x H-76 x W-51 16. Nett Weight : 170 KG Approx.
| SHAPING & POLISHING TIME | ||
| Size Range | Shaping Time | Polishing Time |
| (mm) | (in minutes) | (in minutes) |
| 0.60 – 5.00 | 15 – 20 | 20 – 25 |
| 5.01 – 10.00 | 20 – 30 | 30 – 40 |
| 10.01 – 15.00 | 30 – 60 | 45 – 120 |
Product Features:
1. Ideally suitable for In house Polishing and Re-grinding of Round Tungsten Carbide Dies for Wire drawing & fastner industry.
2. It can also be used for Polishing Heading Dies, and Extrusion Round Dies.
3. Use to work on both reduction zone and parallel Cylindrical portion with same angular pin.
4. Distance between pin and die can be adjusted.
5. Reverse jaws can be used for bigger casing size.
6. Accurate and precise CNC marking are provided to get accurate angles.
7. Machine consist of a heavy solid base with X and Y axis table.
8. Both chuck rotation and spindle reciprocating speeds are variable and adjustable according to die sizes.
9. Consumable supplied :
a). Ajex Diamond Paste / Diamond Slurry D-3, D-7, D-15, D-30 (5 Pcs Each)
b). Ajex Wooden Pins 100 X 9 X 12° – (5 Pcs Each)
c). Ajex Steel pins of 3mm & 6mm in 6° & 12°X100mm (5 Pcs Each)
d). Ajex Diamond pins 6mm 12°X100mm – (5 Pcs Each) 10. Emergency switch provided for safety.