Revolutionary Vitrified Nano-Crystalline Technology (VNT)
Transforming Wire Drawing with Ajex & Turner’s VNT Nano Dies
Ajex & Turner proudly introduces the revolutionary Vitrified Nano-Crystalline Technology, a groundbreaking advancement that transforms traditional wire drawing processes. Our VNT Nano Dies bring significant material and cost savings to industries worldwide, including wire and cable manufacturing, welding wires, low and high carbon, and stainless steel sectors. Designed by our R&D team, VNT Nano Dies represent state-of-the-art technology for compacting copper and aluminum strands, bunching, and compacting in sizes ranging from 50mm² to 2000mm², achieving 3–4% material savings for energy and metal applications.
Key Benefits of VNT Nano Dies
- Enhanced Performance and Material Savings
- Up to 3–4% material savings in drawing applications.
- Improved strength in drawn materials, with lower electrical resistance in many cases.
- Optimized for aluminum and alloy drawing, delivering excellent results.
- High-Quality Surface Finish
- Produces a bright, mirror-like surface finish superior to traditional TC or PCD dies.
- Ensures a high-quality appearance and consistency in every drawn wire.
- Long-Lasting Efficiency
- No re-polishing or resizing required, with size and polish remaining consistent throughout the die’s lifespan.
- Multi-layer nanocrystalline diamond coatings provide ultra-smooth, low-friction surfaces that reduce energy consumption and increase die life.
Advanced Nano-Technology for Optimal Results
Why Choose VNT Nano Dies?
VNT Nano Dies are made with multi-layer nanocrystalline diamond coatings deposited via vapor deposition on a carbide base, resulting in:
- High hardness and wear resistance
- Excellent thermal conductivity
- Chemical inertness
- Low friction
These characteristics enable high-quality manufacturing with low energy consumption and cost-effective production.
VNT Nano Dies Applications
Our VNT Nano Dies are designed to meet the unique demands of various industries and applications:
- Drawing and Compacting: Copper, aluminum, alloys, stainless steel, low/high carbon, welding wire, brass, and copper tubes.
- Stranding and Compacting: Ideal for aluminum and copper in rod breakdown sizes, sector shapes, and more.
- Durability and Efficiency: Long-lasting die life with zero dust accumulation, eliminating risks of conductor breakage or scratches.
Technical Specifications:
- Die Range: 0.800mm to 100mm
- Material Utilization: Up to 3–4% improvement over TC and PCD dies.
Lifespan: Up to 10,000–12,000 cable kilometers for aluminum and copper compacting.
Superior Value Compared to Traditional Dies
Why VNT Nano Dies Offer Greater Value:
- No Polishing Required: Zero re-polishing or re-cutting for any metal, ensuring seamless performance.
- Consistent Tolerance: Maintains 0% tolerance throughout its working life.
- Affordability: 10–50% lower prices compared to PCD dies (varies with bore diameter).
- Corrosion-Resistant Casing: Made from stainless steel grade 304 to prevent rust and enhance longevity.
Experience the Difference with VNT Nano Dies
Customers worldwide have praised VNT Nano Dies for their exceptional performance and cost-saving benefits. Our innovative approach to wire drawing has become the preferred choice for companies seeking superior surface finish, durability, and efficiency.
Contact us today to learn more about how VNT Nano Dies can enhance your production process and bring significant cost savings to your operations.