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PCD Dies Details


Important Guidelines for Wire Die end Users

  • Follow maximum recommended bore diameter for soft Non-ferrous wire. Hard ferrous wire should not exceed 65 % of this diameter.
  • Recut or repolish die on observation of wear ring in area of wire contact to maximize die life.
  • Filter lubricant to remove metal fine to maximize lubricant flow, wire finish and die life. Decrease bearing length for higher speed drawing.
  • Use finer grain die blanks for improved wire surface finish and in drawing ferrous and plated wires.
  • Use coarser grain die blanks for drawing larger size non-ferrous wire to provide longer die life and improved wire dimensional control.
  • In high temperature drawing of tungsten & m o l y b d e n u m w i r e m a i n t a i n r e d u c i n g atmosphere in drawing zone to minimize detrimental oxidation effect and maximized die life.
  • Use matched elongation die sets in multiwiredrawing machines.

PCD BLANKS G

Product Number Avg. Grain Size ADDMA 1 Designation Total Blank Diameter Diamond Diameter Diamond Thickness Maximum 2 Recommended Bearing Diameter
SELF SUPPORTED
5010 A 5mm D-6 --- 3.1 1.0 0.5
5015 A 5mm D-12 --- 3.1 1.5 1.0
5025 A 5mm D-15 --- 5.2 2.5 1.5
5035 A 5mm D-18 --- 5.2 3.5 2.0
CARBIDE SUPPORTED
5815 A 3 mm D-12 3.99 1.40 1.50 0.8
5235 A 25 mm D-12 3.99 1.40 1.50 0.8
5823 A 3 mm D-15 8.12 3.8 2.24 1.8
5223 A 25 mm D-15 8.12 3.8 2.24 1.8
5430 A 50 mm D-15 8.12 3.8 2.24 1.8
5840 A 5 mm D-21 13.65 6.8 3.86 3.5
5240 A 25 mm D-21 13.65 6.8 3.86 3.5
5530 A 50 mm D-21 13.65 6.8 3.86 3.5
5853 A 5 mm D-24 13.65 6.8 5.13 4.6
5253 A 25 mm D-24 13.65 6.8 5.13 4.6
5225 A 25 mm D-24 24.13 12.7 6.98 5.2
5535 A 50 mm D-24 13.65 6.8 5.13 4.6
5725 A 50 mm D-24 24.13 12.7 6.98 5.2
5208 A 25 mm D-27 24.13 12.7 8.70 5.8
5730 A 50 mm D-27 24.13 12.7 8.70 5.8
5211 A 25 mm D-30 24.13 12.7 11.60 7.6
5913 A 25 mm D-30 34.0 18.2 13.50 11.2
5735 A 50 mm D-30 24.13 12.7 11.60 7.6
5915 A 25 mm D-33 34.0 18.2 15.50 12.0
5917 A 25 mm D-33 34.0 18.2 17.50 12.50
5918 A 25 mm D-36 34.0 18.2 18.50 12.50

Pcd Blanks Sumi

Product Number ADDMA* No. Od Total Blank Diameter T Recommended Maximum hole size
SELF SUPPORTED
WD 805B D-6 2.5 --- 1.0 0.5
WD 810B D-12 3.2 --- 1.5 1.0
WD 815B D-15 5.2 --- 2.5 1.5
WD 820B D-18 5.2 --- 3.5 2.0
CARBIDE SUPPORTED
WD 910B D-12 1.5 4.0 1.5 0.8
WD 915B D-15 4.0 8.12 2.3 1.8
WD 920B D-18 4.0 8.12 2.9 2.3
WD 925B D-21 7.0 13.65 4.0 3.5
WD 930B D-24 7.0 13.65 5.3 4.6
WD 940B D-27 9.0 14.05 7.5 5.4
WD 945B D-27 13.0 24.13 9.0 5.8
WD 945B D-27 13.0 24.13 9.0 5.8
WD 950B D-30 13.0 24.13 12.0 7.6
WD 960B D-33 16.0 24.13 16.0 10.5
WD 970B D-36 19.0 35.00 19.0 12.7
WD 975B D-37 25.0 42.00 20.0 15.7
WD 980B D-38 30.0 47.00 22.0 19.0
WD 990B D-39 40.0 67.00 25.0 25.7
WD 995B D-40 45.0 67.00 27.0 29.7

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